Search technical resources

Metals we work with

Sheet Metal Materials for Stamping, Fabrication and Enclosures

Material choice affects forming risk, springback, corrosion resistance, conductivity, surface finish, tooling cost and final inspection. Use these material notes to prepare clearer RFQ details before quote review.

MaterialStainless steelCorrosion resistance with springback, forming force and burr control needs.
MaterialAluminumLightweight structures, enclosures, heat spreaders and anodized or coated parts.
MaterialCopper and brassConductive terminals, busbars, shields, contacts and heat-transfer parts.
MaterialSPCC / SGCC / SECCCommon steel sheet choices for brackets, panels, covers and housings.
DFM reviewbefore tooling decisions
±0.02 mm tolerancefor critical features, subject to drawing and process review
0.2–2.0 mmsheet thickness range
ISO 9001 / ISO 14001quality and environmental management systems
No MOQfor sample validation
Finish + inspectionplanned for your project
Choosing sheet metal

Start with the part’s job, then narrow the material

Mark where the part carries a load, makes electrical contact, transfers heat or needs a clean appearance. Use the comparison below to shortlist materials, then review the actual grade, condition and finished features.

Scroll across to see the full comparison

Material candidates for drawing review
Material candidateTypical parts to discussWhat to confirm first
Stainless steelStainless steel selection guideEquipment covers, panels and brackets with corrosion or cleaning requirementsExposure, grade, bends and welds, surface condition and wet joints. “Stainless” alone does not settle corrosion suitability.
AluminumAluminum selection guideLightweight covers, enclosures and heat-spreading partsAlloy and temper, bending, stiffness, mating dimensions and the required finish. Compare the complete part geometry.
Copper / brassCopper and brass selection guideTerminals, electrical contact parts and thermal componentsRequired conductivity, contact geometry, material condition and plating. Copper and brass are not interchangeable by name.
Cold-rolled steel · SPCCCold-rolled steel selection guidePainted brackets, panels and coversLoad and thickness, formed features, welds and the final corrosion-protection route, including exposed edges.
Zinc-coated steel · SGCC / SECCGalvanized sheet selection guideEnclosure panels, covers and mounting bracketsSubstrate and coating route, cut edges, weld areas and any final paint. SGCC and SECC do not identify the same coating process.
TinplateTinplate selection guideFormed covers and electronic shielding-part candidatesSteel condition, tin coating on each face, cut edges and joining; validate contact or shielding on the assembly.
Nickel silver · Cu-Ni-ZnNickel silver selection guideFormed contact tabs and shielding partsExact alloy and temper, bending and retained force; agree the finished surface and assembly checks.

These are starting points for comparison. Final selection depends on the drawing, service conditions and acceptance requirements.

Three steps to make the choice clearer

  1. Describe what the part does

    Identify loads, electrical or thermal contact, and the holes or surfaces that must fit other parts.

  2. Describe where it will work

    Include moisture, cleaning, contact with other metals, weight and appearance needs.

  3. Review the material on the drawing

    Confirm grade, thickness, supplied condition and finish. Mark open questions as “to be confirmed” for discussion.

Material Selection01

Choose material before tooling and finishing decisions

The same geometry can behave very differently across stainless steel, aluminum, copper or coated steel. Material should be visible early because it changes tooling, sampling, finish and inspection risk.

  • Stainless steel needs attention to springback, forming force, cracking risk and burr control.
  • Aluminum supports lightweight structures and thermal paths but needs surface protection planning.
  • Copper, brass and nickel silver are common in conductive, shielding and contact components.
Stamping Behavior02

Review thickness, hardness and forming risk

Material grade and thickness affect whether a part can be blanked, bent, drawn, formed or held flat. A strong RFQ makes those details clear before tooling is discussed.

  • Confirm sheet thickness, temper or hardness, tolerance pressure and critical formed areas.
  • Review burr behavior, springback, flatness, surface marks and edge safety by material.
  • Use annual volume to judge whether sample tooling, production tooling or fabrication is the better route.
Finish Compatibility03

Match metal choice to the final surface treatment

Material and finish are linked. A coating, plating or anodizing choice can affect fit, conductivity, corrosion resistance, cosmetic surfaces and inspection standards.

  • Powder coating, ink coating and plating are common for steel brackets, panels, covers and enclosures.
  • Anodizing, brushing and protective coatings are common for aluminum appearance parts.
  • Tin, nickel or other plating routes may be needed for conductive electronic components.
RFQ Inputs04

Send material details that prevent quote ambiguity

If the exact grade is not fixed, buyers can still send the intended function, environment and acceptable substitutes. That gives engineering a practical starting point.

  • Provide material grade, sheet thickness, temper, surface condition and any approved substitute options.
  • State whether the part needs corrosion resistance, conductivity, solderability, heat transfer or cosmetic appearance.
  • Include finish, compliance, inspection and packaging requirements where material choice affects them.
Buyer questions

Common buyer questions

Have a question about your part? Leave a message and a reply email.

Which metals can be reviewed for stamping?

Stainless steel, aluminum, copper, brass, SPCC, SGCC, SECC, tinplate, nickel silver and project-specific sheet metals can be reviewed from drawings.

Does material affect tooling cost?

Yes. Material strength, thickness, hardness, forming risk, tolerance and expected volume affect tool structure, sampling loops and production control.

Can HARVLAND suggest a substitute material?

If the application allows it, engineering can review substitute options based on function, forming risk, finish, cost and availability. Final approval remains with the buyer.

Should finish requirements be sent with material details?

Yes. Finish requirements such as plating, powder coating, ink coating, e-coating, anodizing, brushing, passivation, printing or cleaning can change material choice, tolerance planning and inspection.

Resource library

Guides and articles

Materials and dimensionsSheet Metal Gauge Chart: Steel, Stainless Steel and Aluminum ThicknessA gauge number becomes useful only when its material and chart are clear. Use this comparison to translate familiar gauge labels into numerical thicknesses and decide what the drawing or quotation request still needs to state.Materials and assemblyCan Stainless Steel Screws Be Used in Aluminum Enclosures?Choose the connection around where it gets wet, how the metals touch and what the joint must do. A material pairing, coating or washer alone does not settle the performance of an assembled enclosure.Material selectionCopper or Brass? Choose the Material Around the Part’s FunctionCurrent-carrying links, spring contacts and formed covers need different properties. Compare electrical, mechanical and manufacturing requirements before releasing an alloy and temper.Material selectionChoosing Cold-Rolled Steel Sheet for Covers, Brackets and Formed PartsA cold-rolled label does not tell you how a cover will bend, how a bracket will carry its load or how a painted part will resist corrosion. Connect the sheet specification to the features that decide whether the finished part works.Material selectionChoosing Galvanized Steel Sheet: Grade, Coating and Finished-Part RequirementsThe zinc coating and the steel beneath it do different jobs. A useful sheet selection identifies both, then checks what cutting, forming, joining and painting leave on the finished part.Material selectionTinplate for OEM Sheet Parts: Specify the Steel and the SurfaceA tin-coated steel sheet is more than a bright surface. Compare its substrate, temper, coating and finished features before choosing it for a formed cover or electronic component.Material selectionChoosing Nickel Silver for Formed Contacts and Shielding PartsA silver-colored strip does not identify its alloy or its job. Compare the exact nickel-silver grade and supplied condition against forming, retained contact force, electrical function and the finished surface.Materials and corrosionGalvanized Steel vs Stainless Steel: Choosing for OEM Enclosures and BracketsCompare two corrosion-protection approaches using the conditions of your actual part. Cut edges, bends, welds and wet joints can change the decision that a comparison of flat sheet prices suggests.Materials and corrosionWhy Does Stainless Steel Rust? What Rust Marks Tell You to CheckBrown spots on a stainless panel do not all have the same cause. Learn how their location, the exposure history and the surface after cleaning help you decide whether to remove contamination, examine localized damage or review the material and fabrication route.Aluminum material guideAluminum Alloy Series 1xxx–8xxx: How to Choose Grade and TemperThe 1xxx–8xxx series are chemistry families within the four-digit wrought aluminum designation system, not a ranking from weak to strong. Use the series to form a shortlist, then approve the complete alloy, temper, product form, thickness, manufacturing route and governing material standard together.Steel heat treatment guideAnnealing, Normalizing, Quenching and Tempering: A Steel Heat Treatment GuideThe four familiar heat-treatment operations are not interchangeable, and tempering usually follows quench hardening rather than competing with it. Start with the steel grade, section, starting condition, required properties and dimensional risk before selecting or approving a cycle.DFM and RFQ guideStamped Copper Busbars and Battery Terminals: DFM and RFQ GuideA manufacturable copper busbar or battery terminal RFQ defines the buyer-specified copper grade and temper, thickness, formed geometry, contact zones, burr direction, plating, joining interfaces, inspection and packaging before tooling is quoted.DFM and RFQ guideCopper Passivation, Sealing and Salt Spray: What to Write on the RFQPassivation and sealing can slow copper tarnish. Whether a part passes 96-hour salt spray depends on the alloy, cleanliness, finish route, contact pads and the fail rule on the drawing. Put those notes in the RFQ before you compare quotes.DFM and RFQ guidePlating Cost in the RFQ: What to Write Before You Compare QuotesShops can estimate deposited metal from plated area, thickness and density. That is one line of the quote, not the whole price. Write metal, min thickness, faces, rack or barrel, masking and inclusions before you compare numbers.Thermal hardware DFM guideStamped Heat Spreaders, Thermal Plates and Shims: DFM and RFQ GuideA manufacturable heat spreader RFQ defines the part geometry, material, thickness, contact zones, flatness, finish, inspection and packaging without asking the metal part supplier to guess the complete thermal system. Use this guide to separate part-making requirements from system-level thermal validation.Material selection guideHow to Choose Sheet Metal for Stamped PartsChoose material during design by connecting part function with formability, springback, corrosion, conductivity, weight and finishing. Then hand the selected grade and condition to the RFQ specification.Finishing guidePowder Coating vs Plating vs Anodizing for Metal PartsChoose a finish by what the part needs to survive, how it fits and where it must make electrical contact. Compare powder coating, electroplating and aluminum anodizing, with a worked coating-thickness example and practical sample checks.

Contact us

Send drawings, material, thickness, finish and target quantity for review.

Up to 50 MB total
For multiple files, combine them into one ZIP archive.
Attachment guidance and larger filesPDF, STEP, IGS, DWG, DXF or photos. Zip multiple files into one archive. The complete attachment or ZIP must be no larger than 50 MB. For larger files, email a file-sharing download link to support@enclosuremetal.com. Send any password in a separate email; do not enter it in this form.

Additional project details (optional)

Your drawings are used only for quotation review. NDA available on request.

Telegram@HarvLandWhatsApp+852 6930 0678
Upload drawing